two men with hard hats working

MAINTENANCE RELIABILITY

Every service impacts performance, cost and uptime

BUILDING A MAINTENANCE STRATEGY

Maintenance is more than a department; it’s a core operational function that demands a defined strategy. But which model is right? Preventive and predictive maintenance offer different benefits, and selecting the right approach is key to driving maintenance reliability, culture, and long-term performance.

Breakdown (or Reactive) Method

While reactive maintenance can appear cost-effective, it's rarely scalable or sustainable, especially in dynamic manufacturing environments. That’s why shifting to a proactive maintenance reliability strategy is essential to minimize downtime and extend equipment life.

Preventive & Predictive Strategies

Preventive and predictive maintenance strategies play a critical role in improving maintenance reliability. While preventive systems focus on scheduled checks and servicing, predictive maintenance uses data-driven forecasting to anticipate equipment issues before they happen.

A Mixed Solution

Striking the right balance between reactive, preventive, and predictive maintenance is complex, but essential. That’s where our experts at Performance Solutions by Milliken come in, helping you evaluate reliability needs and tailor the ideal maintenance strategy.

WHY MAINTENANCE RELIABILITY MATTERS

Maintenance reliability ensures production equipment performs as needed, reducing downtime, managing costs, and sustaining throughput. Preventive and predictive maintenance play a key role in supporting system capability while minimizing failures.

What is 5S?

5S is foundational to building a maintenance reliability culture and is often considered the cornerstone of becoming a world-class organization. It is a system used to organize and maintain the workplace environment, resulting in improved efficiency and safety, reduced waste, and the elimination of non-value-added activities.

organized shop floor that has gone through the 5S process

The Power of World-Class Maintenance

World-class maintenance is more than reactive repair; it’s a proactive commitment to reliability, efficiency, and uptime. As senior executives assess where they will take their manufacturing organizations in the coming year—and allocate the investments needed to get their companies there—how many will identify maintenance as a strategic objective?

two people in conversation on plant floor

Doubling Speed, OEE, and Reliability

Westrock (Smurfit Westrock) is a leading producer of corrugated and consumer packaging and recycling solutions. They are one of several companies that reached out to Performance Solutions by Milliken to help adopt their own unique version of the Milliken Performance System (MPS) to reach new levels of success. Learn how Westrock boosted reliability and operational efficiency by adopting the Milliken Performance System.

group of people problem solving

BOOST RELIABILITY

Reliability can’t be measured in cost alone—it’s about preventing failures, managing assets effectively, and supporting sustainable operations. Let’s build a better maintenance strategy, together.

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